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Productivity Improvement Division

The idle time or the setup time cost is one of the most crucial factor during your machining. Renishaw provides solutions for tool setting and broken tool detections. Projects Division PD A Solution which integrates Cutting Tools, Work holding fixtures, Process simulation and optimization and inspection on the machine will be the highest standards of machining .We are determined to give to each and every customer

Experience the future of manufacturing excellence at the Productivity Improvement Division, where innovation meets precision through our Official brand partnership of Renishaw. As a leading global company in advanced metrology and additive manufacturing solutions, our collaboration empowers us to provide you with cutting edge tools, technologies, and expertise that drive productivity, quality, and innovation in your manufacturing processes.

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The Productive Process Pyramid (PPP) is a concept developed by Renishaw to illustrate the key stages involved in achieving optimal manufacturing efficiency and quality. The pyramid is divided into four levels:

Foundation: Establishing a stable and repeatable process base, including machine calibration and maintenance.

Set: Efficiently setting up the machining process using technologies like Renishaw’s probing systems for part alignment and tool setting.

Control: Monitoring and controlling the machining process in real-time to ensure consistency and detect issues early.

Optimize: Continuously improving and refining the process to maximize productivity and quality.

By following the PPP, manufacturers can systematically enhance their processes, leading to reduced setup times, higher precision, and improved overall efficiency

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Meeting Industry 4.0

Renishaw’s Equator IPC (Intelligent Process Control) is an advanced system that integrates the Equator gauging technology with manufacturing processes to enable real-time process control and automation. IPC allows for continuous monitoring and automatic adjustment of machining parameters based on the data collected from the Equator gauge. This integration helps maintain consistent part quality, reduce scrap rates, and improve overall process efficiency. By providing immediate feedback and control, Equator IPC enhances the ability to meet tight tolerances and achieve high levels of precision in manufacturing operations.
The Renishaw Equator is a versatile and highly accurate gauging system used for comparative measurement in manufacturing environments. It is designed to provide flexible, high-speed, and repeatable gauging of various parts directly on the shop floor. The Equator uses a patented low-cost design with a parallel kinematic structure, enabling it to measure complex geometries with high precision. It is capable of automating inspection processes, reducing the need for multiple traditional gauges, and allowing for quick reprogramming for different parts. This system helps in maintaining tight tolerances, ensuring quality control, and enhancing overall manufacturing efficiency.

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