APPASAMY Associates – Reducing Setup time by 630 Hours/Year at Ophthalmic Equipment Manufacturer.

The Company

Established in 1978, Appasamy Associates Private Limited and Group of Companies has grown to become the leading manufacturers and distributors of ophthalmic diagnostic equipment and surgical systems, microscopes, ophthalmic lasers, intraocular lenses, surgical instruments and pharmaceuticals.

Medical Component Machining: Precision, Compliance, and Innovation.

Machining medical components is a highly specialised field that requires precision, adherence to stringent regulatory standards, and the ability to work with advanced materials. Here, we delve into the critical aspects of medical component machining, including the challenges, processes, and benefits.

Challenge

A customer faced challenges with high setup times due to a large variety of components and frequent changeovers. The setup time amounted to approximately 980 hours per year, leading to increased investments in machines to meet target deadlines. The customer sought a solution to reduce setup time, thereby increasing productivity without the need for additional machines.

Solution

The implementation of the SCHUNK VERO-S ZERO Point Clamping module system has led to a substantial reduction in setup time from 980 hours per year to 350 hours per year, saving 630 hours annually. This improvement not only enhances production efficiency but also offers significant cost savings and operational flexibility. Such advancements position the company to better meet customer demands, improve workflow, and maintain a competitive edge in the market.